Composite manufacturing process development

Process Development

“…making the the complicated simple, that’s creativity!”
-C.Mingus

Process Development

We know the value of simple, not only for cost control but also for cultural acceptance.

Our aim is to work with you to create a simple, reliable, and sustainable composite lamination process.

ACCOMPLISHMENTS

Created innovative in-house fabrication strategy for composite laminate tooling. This replaced outside sourcing and resulted in $250k in savings.

Developed and implemented new manufacturing process for ill-fated high temp composite project. This saved $300k in part scrap and placed the project back into a success path.

Led and implemented a 175K sqft composite lamination factory build up. Planned, purchased, installed all primary lamination equipment under budget and ahead of schedule.

Commercial aircraft engine fan cowl re-design for manufacturing resuted in $2M savings.

Programs supported: F18, F35, B52, C17, A350, A320, 787, GTF, G500, Virgin Orbit’s Launcher One.

Capabilities

Development or improvement of composite laminate manufacturing processes
Capital investment projections for composite laminate business units
Implementation of change management controls

Creative shop-floor solutions utilizing overhead laser projection
Takt time and Cycle time analysis
Implementation of Reliability Centered Maintenance

Development or improvement of composite laminate manufacturing processes
Capital investment projections for composite laminate business units
Implementation of change management controls
Creative shop-floor solutions utilizing overhead laser projection
Takt time and Cycle time analysis
Implementation of Reliability Centered Maintenance

ACCOMPLISHMENTS

Created innovative in-house fabrication strategy for composite laminate tooling. This replaced outside sourcing and resulted in $250k in savings.

Developed and implemented new manufacturing process for ill-fated high temp composite project. This saved $300k in part scrap and placed the project back into a success path.

Led and implemented a 175K sqft composite lamination factory build up. Planned, purchased, installed all primary lamination equipment under budget and ahead of schedule.

Commercial aircraft engine fan cowl re-design for manufacturing resuted in $2M savings.

Programs supported: F18, F35, B52, C17, A350, A320, 787, GTF, G500, Virgin Orbit’s Launcher One.

Process Development

Process Development

ACCOMPLISHMENTS

Capabilities

ACCOMPLISHMENTS

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